Digital Pattern + Video Class Aviator Hat Sewing Pattern - Baby, Child + Adult
Let your spirits fly, with our take on the classic aviator hat. From tiny newborns to fun loving adults - this wintery hat will keep heads snug, cosy and ready for adventure.
Easy-to-make and versatile, this pattern uses less than half a metre/yard of fabric, perfect for using up those scraps of your most precious fabrics.
Skill level: Adventurous beginner
Video Support: A full course of clear, concise videos accompany this pattern, alongside a comprehensive written and photographed instruction booklet.
Make old things new again! Twig & Tale patterns pair wonderfully with recycled fabrics. Look to gently used corduroy or wool garments, denim, wool blankets, and leather/suede garments for inspiration.
Sizing + Supplies
The Aviator hat pattern includes 11 sizes from preemie through to XL adult
View size chart + materials list
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Printing Info + FAQ
This is a print-at-home PDF pattern and includes three printing options:
- US Letter/A4 - tiled and designed to print on your home printer
- Copyshop - A0 wide-format file (33.1″ x 46.8″)
- Projector - specially-formatted and optimized for home projector use. Read more about using our projector files here
All pattern printing formats include “layers”, allowing you to print only the size(s) you need, or all of the sizes.
View pattern FAQs
Cover Image by Angela Schade
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Customer Reviews
great pattern, easy to follow, already planning to make more. I used a minky fleece and cotton canvas, I did break one needle on the seam going round the bottom section where it met the seam coming down from the crown, but i changed for a larger needle and went slowly when i came to the seam and it was fine.
Easy to follow instructions. I’ve made four in two different sizes.
Though I have not made this hat yet have cut one ready for making and have read the instructions. All appear easy to follow and easy to cut out, I traced as I intend to make a few of different sizes, easy to follow the lines. Great pattern.
I’ve made four and a half hat by now. They are very comfortable and cool. Quick and easy make with great instructions. I can’t say I’ll make loads, but that’s the fauxfur giving me hassle 😂
I’ve made three aviator hats so far and they have all come out wonderful! The only thing I would change would be the part that covers the back of the neck, it could be a bit wider. It would be nice if it covered another inch of the back of the neck. Other than that I highly recommend the pattern. The projector pattern has nice bold lines and the instruction are straightforward
Loved this pattern. I used moose hide, faux fur and sheep shearling for the head liner. It is a Christmas gift for my daughter in law. I hope she loves it. I will most definitely be making more. Thank you for sharing.
Cute hat pattern with very helpful and detailed instructions.
Awesome pattern !
easy to follow and the pattern looks beautiful. have made well loves gifts for my adult friends, lots of bunny ear hats!
I used the aviator pattern for my grandson and son-in-law's Xmas gifts. They were a bit more of a challenge for me to make but the instructions were very clear.
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